Abstract
Objective: It solved the problem of low accuracy and large random error when cutting fresh corn, which is easy to damage the grain. Methods: A new process of sweet and waxy corn processing production line was designed, the production line used machine vision technology to judge the attitude of corn, completed the adjustment of corn attitude through reversing equipment, designed adaptive positioning structure to cut the head and tail of corn, and then carried out layer retention processing according to the difference characteristics of ear bract adhesion after cutting results, packed after camera quality screening, and used prototype to carry out processing tests. Results: The processing efficiency of the production line was up to 1 500 spikes/h, the pass rate of retention layer was 90.2%, and the grain breakage rate was 1.81%. Conclusion: The fresh corn processing production line realizes the automation of corn feeding, sorting, cutting, peeling and other processes, realizes the reasonable retention of bracts and leaves, and protects corn grains more than traditional equipment.
Publication Date
1-30-2024
First Page
77
Last Page
82
DOI
10.13652/j.spjx.1003.5788.2023.80762
Recommended Citation
Huli, NIU; Haoyu, ZHANG; Hongjie, CHANG; Minghao, GUO; and Haipeng, YAN
(2024)
"Design of automatic processing production line for fresh corn,"
Food and Machinery: Vol. 39:
Iss.
12, Article 13.
DOI: 10.13652/j.spjx.1003.5788.2023.80762
Available at:
https://www.ifoodmm.cn/journal/vol39/iss12/13
References
[1] 徐丽, 赵久然, 卢柏山, 等. 我国鲜食玉米种业现状及发展趋势[J]. 中国种业, 2020(10): 14-18.
XU L, ZHAO J R, LU B S, et al. Current status and development trend of fresh corn seed industry in China[J]. China Seed Industry, 2020(10): 14-18.
[2] 刘夫国, 牛丽影, 李大婧, 等. 鲜食玉米加工利用研究进展[J]. 食品科学, 2012, 33(23): 375-379.
LIU F G, NIU L Y, LI D J, et al. Research progress on processing and utilization of fresh maize[J]. Food Science, 2012, 33(23): 375-379.
[3] 宫捷, 孙磊磊, 张丽萍, 等. 甜糯双隐性基因型玉米种质的创制与评价[J]. 华南农业大学学报, 2019, 40(2): 6-13.
GONG J, SUN L L, ZHANG L P, et al. Creation and evaluation of maize germplasm of sweet glutinous double recessive genotype[J]. Journal of South China Agricultural University, 2019, 40(2): 6-13.
[4] 刘勋甲, 徐尚忠, 李建生, 等. 超甜玉米乳熟期营养成分及不同贮藏处理的含糖量与口感变化[J]. 长江蔬菜, 1999(11): 31-33, 48.
LIU X J, XU S J, LI J S, et al. Nutrient composition and sugar content of super sweet corn in different storage treatments[J]. Yangtze River Vegetables, 1999(11): 31-33, 48.
[5] 王红军. 玉米收获机械的现状及发展趋势[J]. 农机使用与维修, 2022(10): 49-51.
WANG H J. The current situation and development trend of corn harvesting machinery[J]. Agricultural Machinery Use and Maintenance, 2022(10): 49-51.
[6] 张伟, 阿力木·买买提吐尔逊, 李谦绪, 等. 鲜食玉米收获机清选装置设计与试验[J]. 农机化研究, 2024, 46(5): 77-82, 86.
ZHANG W, Alimu Mamati Toulson, LI Q X, et al. Design and experiment of fresh corn harvester sorting device[J]. Agricultural Mechanization Research, 2024, 46(5): 77-82, 86.
[7] SALVADOR R J, PEARCE B R. Husk removal and its effects on maize grain yield[J]. Crop Science, 1988, 28(6): 961-964.
[8] 何晓鹏, 沈瑾, 孙洁. 浅谈我国鲜食玉米行业发展概况[J]. 农业工程技术(农产品加工业), 2010(10): 26-29.
HE X P, SHEN J, SUN J. On the development situation of fresh corn industry in China[J]. Agricultural Engineering Technology (Agricultural Products Processing Industry), 2010(10): 26-29.
[9] 刘春泉, 宋江峰, 李大婧. 鲜食甜糯玉米的营养及其加工[J]. 农产品加工, 2010(6): 10-11.
LIU C Q, SONG J F, LI D J. Nutrition and processing of fresh sweet waxy corn[J]. Agricultural Products Processing, 2010(6): 10-11.
[10] 易克传, 曾其良, 陈守江. 小型摩擦式鲜食玉米剥皮机的设计[J]. 包装与食品机械, 2011, 29(6): 24-26.
YI K C, ZENG Q L, CHEN S J. Design of small friction fresh corn peeling machine[J]. Packaging and Food Machinery, 2011, 29(6): 24-26.
[11] 赵玉强, 何晓鹏, 师建芳, 等. 鲜食玉米剥皮机的设计与试验[J]. 农业工程学, 2011, 27(2): 114-118.
ZHAO Y Q, HE X P, SHI J F, et al. Design and test of fresh corn peeling machine[J]. Agricultural Engineering, 2011, 27(2): 114-118.
[12] 赵玉强, 何晓鹏, 刘清, 等. 甜玉米剥皮机结构改进及性能试验[J]. 食品与机械, 2014, 30(2): 102-105.
ZHAO Y Q, HE X P, LIU Q, et al. Structural improvement and performance test of sweet corn peeling machine[J]. Food & Machinery, 2014, 30(2): 102-105.
[13] 吕桂华, 陈坚剑, 徐秀红, 等. 鲜食糯玉米苞叶相关性状的遗传相关分析[J]. 浙江农业学报, 2015, 27(7): 1 122-1 126.
LU G H, CHEN J J, XU X H, et al. Genetic correlation analysis of bud-related traits in fresh waxy maize[J]. Zhejiang Agricultural Journal, 2015, 27(7): 1 122-1 126.
[14] 宋凤斌, 徐洪文. 玉米苞叶光合生理特性研究进展[J]. 玉米科学, 2008(4): 31-34.
SONG F B, XU H W. Progress in the photosynthetic physiological properties of maize bracts[J]. Corn Science, 2008(4): 31-34.