•  
  •  
 

Corresponding Author(s)

黄志刚(1966—),男,北京工商大学教授,博士。E-mail:huangzg@btbu.edu.cn

Abstract

Objective: To explore the differences in runner performance of screw groups with different differential ratios, and to clarify the effects of differential speed on the extrusion performance of polylactic acid materials. Methods: Four groups of differential twin screw groups were established by Solidworks software, meshing and finite element numerical simulation were carried out by Fluent software, the calculation results were analyzed by CFD-post software, and the contours and discounted plots of various characterization parameters were combined, and they were verified by experiments. Results: Under the condition that the inlet and outlet pressures were 0.2 MPa and 0.5 MPa, and the reference speed of a single head was 30 r/min, the screws with a differential ratio of 1∶2 and 1∶3 had their own advantages and disadvantages under different properties, and the screws with a difference ratio of 1∶2 for output and pressure in the barrel had an advantage. In terms of mixing capacity, a screw with a differential ratio of 1∶3 had an advantage. Conclusion: Compared with the traditional twin-screw extruder, the differential twin-screw extruder has a positive impact on the extrusion performance of polylactic acid materials, and can be used as a new polylactic acid production equipment.

Publication Date

5-21-2024

First Page

59

Last Page

64,83

DOI

10.13652/j.spjx.1003.5788.2022.60116

References

[1] 陈仔君, 赵彧瑾, 苏婷婷, 等. 聚乳酸(PLA)降解微生物及其降解酶[J]. 塑料, 2022, 51(5): 126-130, 155. CHEN Z J, ZHAO Y J, SU T T, et al. Polylactic acid (PLA) degrading microorganisms and the degrading enzymes[J]. Plastics, 2022, 51(5): 126-130, 155.
[2] XU B P, WANG M G, HE L, et al. Self-cleaning plasticizing venting and extruding apparatus by co-rotating non-twin multi-screws and method thereof: US2013089634-A1[P]. 2010-06-12.
[3] 王克俭, 郭冰. 差速双螺杆挤出机三维流动仿真分析[J]. 中国塑料, 2013, 27(6): 91-96. WANG K J, GUO B. Simulation of three-dimensional flow in differential twin-screw extruders[J]. China Plastics, 2013, 27(6): 91-96.
[4] LUO J, XU B P, YU H, et al. Thermoplastic polyurethane/polypropylene blends in a co-rotating non-twin screws extruder[J]. Fibers and Polymers, 2015, 16(1): 95-104.
[5] 喻慧文, 徐百平, 吴宏武, 等. 差速双螺杆非充满输送粘弹流体的可视化[J]. 高分子材料科学与工程, 2018, 34(8): 79-87. YU H W, XU B P, WU H W, et al. Visualization of flow patterns of partially filled viscoelastic fluid in A non-twin screw extruder[J]. Polymer Materials Science & Engineering, 2018, 34(8): 79-87.
[6] 王贺祥, 彭炯, 葛震, 等. 双螺杆挤出过程数值模拟研究进展[J]. 中国塑料, 2020, 34(9): 96-102. WANG H X, PENG J, GE Z, et al. Research progress on numerical simulation of twin-screw extrusion process[J]. China Plastics, 2020, 34(9): 96-102.
[7] 张宏建, 黄志刚, 李梦林, 等. 啮合同向双螺杆挤出机不同螺杆流场仿真分析[J]. 工程塑料应用, 2016, 44(9): 70-74. ZHANG H J, HUANG Z G, LI M L, et al. Simulation analysis of different screw flow fields of meshing twin-screw extruder[J]. Engineering Plastics Applications, 2016, 44(9): 70-74.
[8] 程洪伟. 关于双螺杆塑料挤出机螺杆参数化CAD的研究与分析[J]. 电子制作, 2016(16): 2. CHENG H W. Research and analysis on the parametric CAD of twin screw plastic extruders[J]. Electronic Production, 2016(16): 2.
[9] WANG C X, ZHU X Z. 3D numerical simulation of flow and mixing performances in novel tri-screw and four-screw extruders[C]// 2018 7th International Conference on Advanced Materials and Computer Science (ICAMCS 2018). [S.l.]: Clausius Scientific Press, 2019: 178-183.
[10] 赵玉莲, 李鑫, 安琪, 等. 非等温条件下啮合同向双螺杆挤出过程数值模拟分析[J]. 食品与机械, 2019, 35(4): 76-79. ZHAO Y L, LI X, AN Q, et al. Numerical simulation analysis of meshing twin-screw extrusion process under non-isothermal conditions[J]. Food & Machinery, 2019, 35(4): 76-79.
[11] ZHANG X M, FENG L F, CHEN W X, et al. Numerical simulation and experimental validation of mixing performance of kneading discs in a twin screw extruder[J]. Polymer Engineering and Science, 2009, 49(9): 1 772-1 783.
[12] 朱晓旭, 刘福胜, 宋修艳. 聚乳酸材料的化学解聚研究进展[J]. 高分子材料科学与工程, 2022, 38(9): 176-181. ZHU X X, LIU F S, SONG X Y. Research progress on chemical depolymerization of polylactic acid materials[J]. Polymer Materials Science and Engineering, 2022, 38(9): 176-181.
[13] 彭义波, 张玉清, 张旭浩, 等. 在特定温控系统下PLA和PE-LD吹膜过程的温度场研究[J]. 中国塑料, 2017, 31(5): 46-51. PENG Y B, ZHANG Y Q, ZHANG X H, et al. Study of the temperature field of PLA and PE-LD film blowing process under a specific temperature control system[J]. China Plastics, 2017, 31(5): 46-51.
[14] 李成, 薛晓俊, 胡建树, 等. 啮合同向双螺杆挤出机结构参数对混合关键参量的影响[J]. 兵工学报, 2022, 43(10): 2 640-2 648. LI C, XUE X J, HU J S, et al. Effect of structural parameters of meshing twin-screw extruder on key parameters of mixing[J]. Acta Armamentarii, 2022, 43(10): 2 640-2 648.
[15] 韩海川. 螺杆挤出机螺杆结构对挤出流场影响的数值模拟[D]. 太原: 太原理工大学, 2020: 80. HAN H C. Numerical simulation of the influence of screw structure on extrusion flow field of screw extruder[D]. Taiyuan: Taiyuan University of Technology, 2020: 80.
[16] 周彦豪. 聚合物加工流变学基础[M]. 西安: 西安交通大学出版社, 1988: 43-51. ZHOU Y H. Fundamentals of rheology in polymer processing[M].Xi'an: Xi'an Jiaotong University Press, 1988: 43-51.
[17] 于淼, 郭树国, 王丽艳. 二阶非对称双螺杆挤出机三维仿真[J]. 食品与机械, 2021, 37(5): 111-114. YU M, GUO S G, WANG L Y. Three-dimensional simulation of a second-order asymmetric twin-screw extruder[J]. Food & Machinery, 2021, 37(5): 111-114.

Share

COinS
 
 

To view the content in your browser, please download Adobe Reader or, alternately,
you may Download the file to your hard drive.

NOTE: The latest versions of Adobe Reader do not support viewing PDF files within Firefox on Mac OS and if you are using a modern (Intel) Mac, there is no official plugin for viewing PDF files within the browser window.